Critical Manufacturing vs FactoryTalk

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Our analysts compared Critical Manufacturing vs FactoryTalk based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Product Basics

Critical Manufacturing is a cloud-based, modular system enabling discrete manufacturing companies to improve performance and digitize with analytics and configurable tools. A single, integrated window for production data helps users make better-informed decisions.

Its standout features include closed-loop quality management, digital twin and factory automation capabilities. Integrate with an IIoT-enabled workplace to create seamless smart factories. Users can create and implement a baseline at multiple sites to standardize production.
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FactoryTalk helps manufacturers boost yield and productivity, enhance asset utilization and optimize resource management. Its automation and control capabilities enable food producers to respond to dynamic consumer demands and preferences while reducing production costs and improving product quality.

It sets performance goals and tracks progress in real time. Household and personal care manufacturers can shorten product life cycles and improve time to market. It increases throughput and reliability while minimizing material costs. It caters to various industries, including chemical, food and beverages, automotive, infrastructure, metals, marine and more.
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Product Assistance

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Knowledge Base
24/7 Live Support
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Product Insights

  • Simplified User Experience: Create functional user interfaces and personalized process views without complex coding. 
  • Flexible Scalability: Scale software requirements according to operational needs. Select a pricing model based on size and growth. 
  • Accessibility: Work from anywhere by connecting to dashboards remotely via any web-based interface. Access documents and enforce processes on mobile devices. 
  • Quick Implementation: Finish server-side installation in minutes. Rollout features, in addition to current infrastructure, without client installation. 
  • Increased Accountability: Log products, components and materials with complete traceability, backward and forward. 
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  • Gain Insights Into Operations: Accumulate data about equipment status to gain insights into processes and operations. Identify operational strengths and weaknesses, establish robust performance management systems, implement better production systems and develop targeted training programs. 
  • Boost Productivity: Combine real-time information and multiple control disciplines into a single architecture to boost productivity. Leverage smart motor control devices to access useful information to drive better decisions, enhance system performance and optimize operations. 
  • Address Risks: Address risks such as worker injuries, data breaches and product recalls as they originate. Minimizes machine downtime, supports compliance and handles quality, safety and security issues. 
  • Provide Remote Assistance: Offer remote assistance to field technicians for collaboration and support to accelerate troubleshooting and minimize equipment downtime. 
  • Prevent Equipment Downtime: Anticipate equipment failures and potential issues beforehand to reduce downtime occurrence and length while keeping the maintenance budget in check. 
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  • Factory Management: Track containers and modify material paths. Use the modular system to create checklists with criteria and design reports. 
  • Planning and Scheduling: Create individual schedules to improve people and resource usage. Set multiple weighted parameters to optimize production KPIs. 
  • Visual Insights: Monitor shop floor operations, access historical data and create a digital twin of factory operations with fabLIVE’s 3D visual insights. 
  • Quality Control: Set time and counter-based sampling from configurable contexts. Define exception protocols and use statistical process control for quality improvement. 
  • Visibility Tracking: Set notification alerts for tasks requiring attention. View complete product history and trace task priority changes. 
  • Operations Optimization: Manage order, labor, maintenance, recipe and warehouse workflows simultaneously. Utilize cost absorption for live shopfloor expense control. 
  • Vertical and Horizontal Integration: Integrate IoT with equipment and automations. Implement a baseline standard across plants. Share information with suppliers and customers for a smart supply chain. 
  • Advanced Analysis: Monitor live plant performance metrics and take preemptive measures. Compare preventative analytics and utilize data mining algorithms like time series and decision trees. 
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  • Asset Performance Monitoring: Track and monitor asset performance KPIs, including asset downtime, waste, production counts and overall equipment effectiveness intelligently with asset performance monitoring solutions. 
  • Predictive Analytics: Conduct equipment analysis, trend forecasting and data mining, optimize production to avoid stock outages and assess patients’ risks with predictive analytics capabilities. 
  • In-Context Maintenance and Work Instructions: Deliver up-to-date, digital, in-context information from disparate sources as a unified, role-based experience to maintenance workers. Includes seamless, bi-directional interaction with data required and logs results in master systems. Augmented work instructions help the workforce understand and execute specific production orders to facilitate proper production order execution and maintain flexibility on shop floors.  
  • Remote Expert Support: Connect remote experts to field technicians for collaboration and support in real time. Accelerate troubleshooting and maximize equipment uptime with instant expertise access through its remote expert support feature. 
  • Compliance Records: Capture data inputs around production orders to create detailed compliance records that include the supply chain. 
  • Asset Optimization: Asset optimization solutions leverage real-time data and augmented reality to identify potential issues, reduce unplanned downtime and increase productivity. 
  • Production Management: Gain real-time production visibility to track and monitor set-up, process and cycle times to identify and clear bottlenecks. Identify production issues with machine learning and predictive analytics capabilities. Capture data inputs around production orders to create detailed compliance records. 
  • Operational Intelligence: Track and compare expected versus actual outcomes across shifts, orders, materials and quality to identify and address variances and help employees generate high-quality products. Improve uptime with real-time equipment monitoring and utilize data to solve issues and adapt to changes.
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Product Ranking

#3

among all
MES Software

#5

among all
MES Software

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Analyst Rating Summary

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76
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56
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

Critical Manufacturing
FactoryTalk
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Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 0 76 43 67 43 81 63 0 65 56 91 59 71 56 0 25 50 75 100
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Analyst Ratings for Technical Requirements Customize This Data Customize This Data

83%
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User Sentiment Summary

Excellent User Sentiment 27 reviews
Excellent User Sentiment 36 reviews
98%
of users recommend this product

Critical Manufacturing has a 'excellent' User Satisfaction Rating of 98% when considering 27 user reviews from 1 recognized software review sites.

90%
of users recommend this product

FactoryTalk has a 'excellent' User Satisfaction Rating of 90% when considering 36 user reviews from 3 recognized software review sites.

n/a
4.53 (17)
n/a
4.5 (17)
4.9 (27)
4.5 (2)

Awards

SelectHub research analysts have evaluated Critical Manufacturing and concluded it earns best-in-class honors for Integration and Extensibility. Critical Manufacturing stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award
Integration and Extensibility Award

FactoryTalk stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

Synopsis of User Ratings and Reviews

Flexibility and Adaptability: Critical Manufacturing's platform caters to diverse manufacturing environments and readily adapts to evolving needs, accommodating various production processes and levels of complexity. The system's modular design empowers users to select and implement the specific functionalities that align with their unique requirements, ensuring a tailored solution that optimizes operations.
Data-Driven Insights and Analytics: Critical Manufacturing excels in data acquisition and analysis, equipping manufacturers with comprehensive insights into their production processes. The platform facilitates informed decision-making by offering real-time visibility into key performance indicators (KPIs), production trends, and areas for improvement. Advanced analytics tools empower users to identify patterns, optimize processes, and enhance overall efficiency.
Scalability and Growth: Critical Manufacturing's MES solution is designed to scale alongside businesses as they expand and evolve. The platform's architecture supports seamless integration with additional modules and functionalities, enabling manufacturers to adapt to changing market demands and accommodate growth without compromising performance or stability.
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Centralized Platform: FactoryTalk offers a centralized platform to manage and monitor various industrial processes, leading to streamlined operations and reduced complexity.
Data Analysis and Reporting: Users appreciate the robust data analysis and reporting capabilities of FactoryTalk, enabling them to gain insights into production performance and make data-driven decisions.
Improved Efficiency: FactoryTalk helps improve efficiency by automating tasks, reducing downtime, and optimizing production processes.
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Usability Challenges: Critical Manufacturing may present a steep learning curve for new users due to its extensive functionalities and complex interface. This complexity can lead to a longer onboarding process and potentially require additional training investments for teams to become proficient.
Customization Complexity: While Critical Manufacturing offers a high degree of customization, implementing and managing these customizations can be technically demanding. Organizations with limited IT resources or those seeking rapid deployment might find this aspect challenging.
Resource Requirements: As a comprehensive MES solution, Critical Manufacturing may necessitate more significant hardware and software resources compared to simpler systems. This could potentially lead to higher upfront costs and ongoing maintenance expenses for organizations.
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Bloated and Complex: Many users find FactoryTalk View SE to be unnecessarily complex for simple HMI applications, leading to longer development times and steeper learning curves.
Limited Tag Database: The tag database in FactoryTalk can be restrictive, especially when dealing with large and complex projects, making it challenging to manage and organize tags effectively.
Expensive Licensing: FactoryTalk's licensing model is often perceived as expensive, especially for smaller businesses or those with limited budgets.
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Critical Manufacturing seems to be a bit of a mixed bag, offering a robust set of features but also coming with some drawbacks that might make you think twice. Users rave about Critical Manufacturing's ease of use, scalability, and flexibility. It's like the Swiss Army knife of manufacturing software – it can handle a wide range of tasks, from production planning and scheduling to quality control and traceability. This makes it a great choice for businesses of all sizes, whether you're a small startup or a large multinational corporation. However, there's a catch – Critical Manufacturing comes with a hefty price tag, and it doesn't always play nicely with other systems. This can be a dealbreaker for some businesses, especially those on a tight budget or with complex IT infrastructures. So, who is Critical Manufacturing best suited for? If you're looking for a powerful and flexible manufacturing software platform and you're willing to pay a premium for it, then Critical Manufacturing is definitely worth considering. It's particularly well-suited for businesses with complex manufacturing processes that require a high degree of control and visibility. However, if you're on a tight budget or you need a system that integrates seamlessly with other software, you might want to look elsewhere.

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Is FactoryTalk all it's cracked up to be? User reviews from the last year suggest that FactoryTalk is a powerful tool for large manufacturing enterprises, but it comes with a hefty price tag and a steep learning curve. Users praise its Internet of Things (IoT) support, scalability, and global reach, making it a top contender for businesses with complex operations across multiple sites. For instance, food and beverage companies use FactoryTalk to maintain strict quality control and manage intricate packaging processes, while pharmaceutical companies leverage it for regulatory compliance and traceability. However, the complexity of the user interface is a common gripe, with some users finding it difficult to navigate and customize. This complexity can lead to increased training costs and slower adoption rates, especially for employees who are not tech-savvy. While FactoryTalk offers a comprehensive suite of features, its cost and complexity make it a less viable option for smaller businesses with limited resources. Competitors like SAP ME and Siemens Opcenter offer similar functionality but may be more user-friendly and affordable for smaller operations. Ultimately, FactoryTalk is best suited for large enterprises that require sophisticated automation and process control across multiple sites and are willing to invest in the necessary training and support.

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