Critical Manufacturing vs Sepasoft

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Our analysts compared Critical Manufacturing vs Sepasoft based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Sepasoft Software Tool

Product Basics

Critical Manufacturing is a cloud-based, modular system enabling discrete manufacturing companies to improve performance and digitize with analytics and configurable tools. A single, integrated window for production data helps users make better-informed decisions.

Its standout features include closed-loop quality management, digital twin and factory automation capabilities. Integrate with an IIoT-enabled workplace to create seamless smart factories. Users can create and implement a baseline at multiple sites to standardize production.
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Sepasoft helps its customers control, track and document raw materials’ transformation into finished goods in real time. It enables users to respond to production issues, identify and focus efforts on downtime and configure dashboards for everyone within the organization.

Its statistical process control module facilitates collaboration and quality data analysis across the enterprise. It offers sample scheduling, automatic signal evaluation, data collection and robust charting capabilities. It empowers producers to manage, distribute and view SOPs, MSDSs and other documents with its document management inclusion.
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Mobile

Product Assistance

Documentation
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Live Online
Videos
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Documentation
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Email
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Knowledge Base
24/7 Live Support
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24/7 Live Support

Product Insights

  • Simplified User Experience: Create functional user interfaces and personalized process views without complex coding. 
  • Flexible Scalability: Scale software requirements according to operational needs. Select a pricing model based on size and growth. 
  • Accessibility: Work from anywhere by connecting to dashboards remotely via any web-based interface. Access documents and enforce processes on mobile devices. 
  • Quick Implementation: Finish server-side installation in minutes. Rollout features, in addition to current infrastructure, without client installation. 
  • Increased Accountability: Log products, components and materials with complete traceability, backward and forward. 
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  • Schedule Production: Visualize production schedules including actual versus targeted, delayed production, machine status and more. Adjust schedule entries in real time to accommodate production progress, breaks and other factors that influence production. 
  • Handle Equipment Status: Capture the local and logistical equipment status to represent the context for production data. Configure status levels with custom values for different equipment and organize them in logical groupings based on asset utilization categories and downtime reasons. 
  • Detect Downtime: Employ downtime detection algorithms to accommodate equipment layouts to determine the root cause of downtime events. Track cycle times to determine bottlenecks in the product flow where the root cause isn’t prominent. 
  • Visualize Events: Visualize downtime events in real time. Record the beginning and end times of each event automatically to eliminate the risk of inaccurately timed data. Leverage a graphical timing chart to diagnose and optimize the product flow. 
  • Conduct Impromptu Analysis: Include data points for multiple dates ranges to view results on the fly. Summarize the data to narrow down inefficiencies and use this information to create dashboards and add-on displays to make production information visible. 
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  • Factory Management: Track containers and modify material paths. Use the modular system to create checklists with criteria and design reports. 
  • Planning and Scheduling: Create individual schedules to improve people and resource usage. Set multiple weighted parameters to optimize production KPIs. 
  • Visual Insights: Monitor shop floor operations, access historical data and create a digital twin of factory operations with fabLIVE’s 3D visual insights. 
  • Quality Control: Set time and counter-based sampling from configurable contexts. Define exception protocols and use statistical process control for quality improvement. 
  • Visibility Tracking: Set notification alerts for tasks requiring attention. View complete product history and trace task priority changes. 
  • Operations Optimization: Manage order, labor, maintenance, recipe and warehouse workflows simultaneously. Utilize cost absorption for live shopfloor expense control. 
  • Vertical and Horizontal Integration: Integrate IoT with equipment and automations. Implement a baseline standard across plants. Share information with suppliers and customers for a smart supply chain. 
  • Advanced Analysis: Monitor live plant performance metrics and take preemptive measures. Compare preventative analytics and utilize data mining algorithms like time series and decision trees. 
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  • Document Management: Manage, distribute and view standard operating procedures, material safety data sheets, quality documents, checklists and other production-related documents critical to safety, quality and efficiency using a document management module. 
  • Statistical Process Control: Ensure accurate data collection, improve quality analysis and execute automatic alerts for out-of-control conditions through statistical process control. Enables users to create and customize SPC control charts to visualize production information along with SPC data. 
  • Business Connector: Send and retrieve data in real-time to higher-level business systems like enterprise resource planning and advanced planning systems with the Business Connector. The visual sequence builder offers drag-and-drop functionality to create complex business logic, including control flow concepts like loops, conditionals and exception handling. 
  • Barcode Scanner: Facilitates material handling, operator login and lot tracking through barcode scanning capabilities. Empowers users to scan a badge to sign off on materials, master and batch production records and other tasks. It can be customized to read proprietary or industry-specific barcode content. 
  • Web Services: Consume data from and send data to remote and local web services via REST and SOAP protocols through a web services module. Enables users to obtain weather or mapping information or gather work order data from third-party applications. 
  • Instrument Interface: Leverage its instrument interface module to gather raw textual data via text files serial, OPC devices and more to parse out meaningful values that users can save to existing databases or pass on to other solutions. Includes file monitoring, parsing, serial communications and centralized instrument management. 
  • Recipe and Changeover: Manage, select, track and analyze recipes, track variances in values and generate reports. Create, import and export recipes, manage security and select recipe machines via a built-in visual recipe editor. Monitor recipe values and detect variances in real time to identify the root cause of production issues. 
  • Downtime Analysis: Determine reasons for production loss with advanced downtime detection algorithms. Retain and analyze unlimited past production data to identify downtime trends and target areas for improvement. 
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Product Ranking

#3

among all
MES Software

#22

among all
MES Software

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Analyst Rating Summary

57
54
0
47
76
72
43
56
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

Critical Manufacturing
Sepasoft
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 0 76 43 67 43 81 63 47 72 56 57 56 66 37 0 25 50 75 100
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100%
43%
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57%
67%
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67%
11%
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71%
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57%
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86%
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14%
57%
14%
29%
67%
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67%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

83%
0%
17%
33%
17%
50%

User Sentiment Summary

Excellent User Sentiment 27 reviews
Great User Sentiment 23 reviews
98%
of users recommend this product

Critical Manufacturing has a 'excellent' User Satisfaction Rating of 98% when considering 27 user reviews from 1 recognized software review sites.

84%
of users recommend this product

Sepasoft has a 'great' User Satisfaction Rating of 84% when considering 23 user reviews from 1 recognized software review sites.

4.9 (27)
4.2 (23)

Awards

SelectHub research analysts have evaluated Critical Manufacturing and concluded it earns best-in-class honors for Integration and Extensibility. Critical Manufacturing stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award
Integration and Extensibility Award

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Synopsis of User Ratings and Reviews

Flexibility and Adaptability: Critical Manufacturing's platform caters to diverse manufacturing environments and readily adapts to evolving needs, accommodating various production processes and levels of complexity. The system's modular design empowers users to select and implement the specific functionalities that align with their unique requirements, ensuring a tailored solution that optimizes operations.
Data-Driven Insights and Analytics: Critical Manufacturing excels in data acquisition and analysis, equipping manufacturers with comprehensive insights into their production processes. The platform facilitates informed decision-making by offering real-time visibility into key performance indicators (KPIs), production trends, and areas for improvement. Advanced analytics tools empower users to identify patterns, optimize processes, and enhance overall efficiency.
Scalability and Growth: Critical Manufacturing's MES solution is designed to scale alongside businesses as they expand and evolve. The platform's architecture supports seamless integration with additional modules and functionalities, enabling manufacturers to adapt to changing market demands and accommodate growth without compromising performance or stability.
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Easy to Use: Users praise Sepasoft's intuitive design and user-friendly interface, making it easy to navigate and implement without extensive training.
Flexible and Scalable: Sepasoft's solutions can adapt to various manufacturing processes and easily scale as operations grow, accommodating both small and large-scale deployments.
Excellent Customer Support: Users consistently highlight Sepasoft's responsive and knowledgeable customer support team, providing timely assistance and guidance when needed.
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Usability Challenges: Critical Manufacturing may present a steep learning curve for new users due to its extensive functionalities and complex interface. This complexity can lead to a longer onboarding process and potentially require additional training investments for teams to become proficient.
Customization Complexity: While Critical Manufacturing offers a high degree of customization, implementing and managing these customizations can be technically demanding. Organizations with limited IT resources or those seeking rapid deployment might find this aspect challenging.
Resource Requirements: As a comprehensive MES solution, Critical Manufacturing may necessitate more significant hardware and software resources compared to simpler systems. This could potentially lead to higher upfront costs and ongoing maintenance expenses for organizations.
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Complex Configuration: Users have reported that configuring Sepasoft can be quite challenging, especially for those new to the platform or without extensive programming knowledge. This complexity can lead to longer implementation times and increased reliance on external consultants.
Limited Reporting Capabilities: Some users have expressed dissatisfaction with the out-of-the-box reporting functionality offered by Sepasoft. They find it difficult to create custom reports or extract specific data points without significant customization effort.
Occasional Performance Issues: While generally considered stable, some users have reported experiencing occasional performance issues with Sepasoft, particularly when dealing with large datasets or complex automation tasks. These issues can manifest as slow response times or system lag, impacting operational efficiency.
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Critical Manufacturing seems to be a bit of a mixed bag, offering a robust set of features but also coming with some drawbacks that might make you think twice. Users rave about Critical Manufacturing's ease of use, scalability, and flexibility. It's like the Swiss Army knife of manufacturing software – it can handle a wide range of tasks, from production planning and scheduling to quality control and traceability. This makes it a great choice for businesses of all sizes, whether you're a small startup or a large multinational corporation. However, there's a catch – Critical Manufacturing comes with a hefty price tag, and it doesn't always play nicely with other systems. This can be a dealbreaker for some businesses, especially those on a tight budget or with complex IT infrastructures. So, who is Critical Manufacturing best suited for? If you're looking for a powerful and flexible manufacturing software platform and you're willing to pay a premium for it, then Critical Manufacturing is definitely worth considering. It's particularly well-suited for businesses with complex manufacturing processes that require a high degree of control and visibility. However, if you're on a tight budget or you need a system that integrates seamlessly with other software, you might want to look elsewhere.

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User reviews from the past year suggest that Sepasoft is a strong contender in the manufacturing execution system (MES) market, but it's not without its caveats. Users praise Sepasoft for its robust data acquisition and contextualization capabilities, enabling real-time production monitoring and identification of improvement opportunities. For example, one manufacturer highlighted Sepasoft's ability to track machine output in real-time, allowing them to quickly identify and address production bottlenecks. This granular level of insight is often cited as a key differentiator compared to competitors like Rockwell Automation's FactoryTalk ProductionCentre, which some users find less intuitive and flexible. However, Sepasoft's strength in customization can also be a double-edged sword. Some users have reported a steeper learning curve compared to more plug-and-play solutions. Additionally, while Sepasoft offers strong integration capabilities with platforms like Ignition by Inductive Automation, some users have noted challenges with integrating Sepasoft with legacy systems. Overall, Sepasoft appears best suited for manufacturers who require a highly customizable and scalable MES solution and are willing to invest the time and resources for implementation and training. Smaller manufacturers with simpler needs might find more streamlined solutions a better fit.

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