SAP MES vs Sepasoft

Last Updated:

Our analysts compared SAP MES vs Sepasoft based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Sepasoft Software Tool

Product Basics

SAP MES, a sophisticated software developed by SAP, Inc., is designed to streamline manufacturing execution systems (MES) within industries. It is particularly well-suited for large-scale manufacturing operations that seek to enhance efficiency, ensure compliance, and improve production processes. One of the key benefits of SAP MES is its ability to provide real-time visibility into manufacturing operations, which helps in making informed decisions and reducing downtime. Among its popular features are its capabilities for detailed scheduling, quality management, and maintenance management, which collectively contribute to optimizing production performance. When compared to similar products in the market, users often highlight SAP MES for its comprehensive integration capabilities with other enterprise systems, which facilitates a seamless flow of information across the organization. Pricing considerations for SAP MES typically involve a range of options based on the scale of deployment and may include per unit criteria and payment frequency, tailored to meet the diverse needs of its users.
read more...
Sepasoft helps its customers control, track and document raw materials’ transformation into finished goods in real time. It enables users to respond to production issues, identify and focus efforts on downtime and configure dashboards for everyone within the organization.

Its statistical process control module facilitates collaboration and quality data analysis across the enterprise. It offers sample scheduling, automatic signal evaluation, data collection and robust charting capabilities. It empowers producers to manage, distribute and view SOPs, MSDSs and other documents with its document management inclusion.
read more...
$124,512 Annually
Get a free price quote
Tailored to your specific needs
$2,750 One-Time
Get a free price quote
Tailored to your specific needs
Small 
i
Medium 
i
Large 
i
Small 
i
Medium 
i
Large 
i
Windows
Mac
Linux
Android
Chromebook
Windows
Mac
Linux
Android
Chromebook
Cloud
On-Premise
Mobile
Cloud
On-Premise
Mobile

Product Assistance

Documentation
In Person
Live Online
Videos
Webinars
Documentation
In Person
Live Online
Videos
Webinars
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support

Product Insights

  • Facilitate Quality Control: Transmit quality control information in real time. Halt production processes as soon as issues are identified to reduce waste, scrap, rework and overages. 
  • Increase Uptime: Create robust production schedules by balancing personnel, material and equipment resources. Integrate scheduling and maintenance processes to maximize product flow and asset utilization to boost uptime and improve overall equipment effectiveness (OEE). 
  • Manage Inventory: Update inventory records with real-time information about the new production, scrap and non-conforming material. It helps purchasing, shipping and scheduling departments gauge the inventory at hand. It reduces just-in-case and work-in-progress inventory and saves time and money on manufacturing, transportation, storage and inventory monitoring. 
  • Facilitate Paperless Shop Floor: Automate data collection to eliminate paperwork and reduce manual errors. Record data from the shop floor in real time and collaborate with the decision-makers across integrated systems to ensure data-driven decisions. 
  • Allocate Resources: Leverage real-time data to track and analyze resources status, including machines, labor, materials and more. Allocate resources based on their availability. 
read more...
  • Schedule Production: Visualize production schedules including actual versus targeted, delayed production, machine status and more. Adjust schedule entries in real time to accommodate production progress, breaks and other factors that influence production. 
  • Handle Equipment Status: Capture the local and logistical equipment status to represent the context for production data. Configure status levels with custom values for different equipment and organize them in logical groupings based on asset utilization categories and downtime reasons. 
  • Detect Downtime: Employ downtime detection algorithms to accommodate equipment layouts to determine the root cause of downtime events. Track cycle times to determine bottlenecks in the product flow where the root cause isn’t prominent. 
  • Visualize Events: Visualize downtime events in real time. Record the beginning and end times of each event automatically to eliminate the risk of inaccurately timed data. Leverage a graphical timing chart to diagnose and optimize the product flow. 
  • Conduct Impromptu Analysis: Include data points for multiple dates ranges to view results on the fly. Summarize the data to narrow down inefficiencies and use this information to create dashboards and add-on displays to make production information visible. 
read more...
  • Role-Based Interfaces: Provides role-based touch screen interfaces to support manufacturing workflows and manage the production of orders, lots or unique serialized items. 
  • Execute Trigger: Execute a predetermined non-conformance trigger if there are any deviations from production specifications. 
  • Performance Data: Analyze manufacturing performance data to gain visibility and insights into processes to increase efficiency and save costs. 
  • Centralized Operations: Control and manage manufacturing and shop floor operations using a centralized solution. 
  • Defect Tracking: Enforce stringent process rules, provide relevant instructions and track defects to ensure error-free manufacturing. 
read more...
  • Document Management: Manage, distribute and view standard operating procedures, material safety data sheets, quality documents, checklists and other production-related documents critical to safety, quality and efficiency using a document management module. 
  • Statistical Process Control: Ensure accurate data collection, improve quality analysis and execute automatic alerts for out-of-control conditions through statistical process control. Enables users to create and customize SPC control charts to visualize production information along with SPC data. 
  • Business Connector: Send and retrieve data in real-time to higher-level business systems like enterprise resource planning and advanced planning systems with the Business Connector. The visual sequence builder offers drag-and-drop functionality to create complex business logic, including control flow concepts like loops, conditionals and exception handling. 
  • Barcode Scanner: Facilitates material handling, operator login and lot tracking through barcode scanning capabilities. Empowers users to scan a badge to sign off on materials, master and batch production records and other tasks. It can be customized to read proprietary or industry-specific barcode content. 
  • Web Services: Consume data from and send data to remote and local web services via REST and SOAP protocols through a web services module. Enables users to obtain weather or mapping information or gather work order data from third-party applications. 
  • Instrument Interface: Leverage its instrument interface module to gather raw textual data via text files serial, OPC devices and more to parse out meaningful values that users can save to existing databases or pass on to other solutions. Includes file monitoring, parsing, serial communications and centralized instrument management. 
  • Recipe and Changeover: Manage, select, track and analyze recipes, track variances in values and generate reports. Create, import and export recipes, manage security and select recipe machines via a built-in visual recipe editor. Monitor recipe values and detect variances in real time to identify the root cause of production issues. 
  • Downtime Analysis: Determine reasons for production loss with advanced downtime detection algorithms. Retain and analyze unlimited past production data to identify downtime trends and target areas for improvement. 
read more...

Product Ranking

#23

among all
MES Software

#22

among all
MES Software

Find out who the leaders are

Analyst Rating Summary

71
54
16
47
78
72
79
56
Show More Show More

Analyst Ratings for Functional Requirements Customize This Data Customize This Data

SAP MES
Sepasoft
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 16 78 79 94 53 100 82 47 72 56 57 56 66 37 0 25 50 75 100
0%
29%
71%
43%
0%
57%
67%
0%
33%
67%
11%
22%
60%
30%
10%
55%
0%
45%
86%
14%
0%
57%
0%
43%
33%
33%
34%
56%
0%
44%
100%
0%
0%
57%
14%
29%
56%
44%
0%
33%
0%
67%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

25%
50%
25%
33%
17%
50%

User Sentiment Summary

Great User Sentiment 111 reviews
Great User Sentiment 23 reviews
84%
of users recommend this product

SAP MES has a 'great' User Satisfaction Rating of 84% when considering 111 user reviews from 3 recognized software review sites.

84%
of users recommend this product

Sepasoft has a 'great' User Satisfaction Rating of 84% when considering 23 user reviews from 1 recognized software review sites.

4.5 (5)
n/a
4.2 (104)
4.2 (23)
4.3 (2)
n/a

Awards

SelectHub research analysts have evaluated SAP MES and concluded it earns best-in-class honors for Reports and Dashboards.

Reports and Dashboards Award

we're gathering data

Synopsis of User Ratings and Reviews

Reduced Downtime: Real-time production monitoring allows for immediate detection and resolution of issues, minimizing downtime and keeping operations running smoothly.
Improved Quality: SAP MES enforces quality standards and specifications, leading to fewer defects and higher-quality products. The system's ability to track and trace materials and products throughout the production process helps to identify and address quality problems quickly.
Enhanced Visibility: Gaining real-time insights into production performance empowers better decision-making. Comprehensive data on production processes, inventory levels, and equipment performance enables informed choices that optimize operations.
Increased Efficiency: Automating tasks and streamlining workflows leads to increased efficiency and productivity. By eliminating manual data entry and automating routine tasks, SAP MES frees up employees to focus on more value-added activities.
Show more
Easy to Use: Users praise Sepasoft's intuitive design and user-friendly interface, making it easy to navigate and implement without extensive training.
Flexible and Scalable: Sepasoft's solutions can adapt to various manufacturing processes and easily scale as operations grow, accommodating both small and large-scale deployments.
Excellent Customer Support: Users consistently highlight Sepasoft's responsive and knowledgeable customer support team, providing timely assistance and guidance when needed.
Show more
Customization Challenges: Adapting SAP MES to specific production processes can be complex and time-consuming due to its rigid structure. This often necessitates significant development efforts, leading to increased implementation time and costs.
Integration Complexity: Integrating SAP MES with existing IT infrastructure, especially non-SAP systems, can pose challenges and require additional middleware or custom integration solutions. This can impact project timelines and budgets.
User Interface: The user interface of SAP MES is often perceived as complex and not intuitive, particularly for shop floor operators. This can lead to a steeper learning curve and potential resistance to adoption.
Total Cost of Ownership: Implementing and maintaining SAP MES can be expensive, especially for large-scale deployments. Factors such as licensing fees, infrastructure costs, and ongoing support contribute to the overall cost.
Show more
Complex Configuration: Users have reported that configuring Sepasoft can be quite challenging, especially for those new to the platform or without extensive programming knowledge. This complexity can lead to longer implementation times and increased reliance on external consultants.
Limited Reporting Capabilities: Some users have expressed dissatisfaction with the out-of-the-box reporting functionality offered by Sepasoft. They find it difficult to create custom reports or extract specific data points without significant customization effort.
Occasional Performance Issues: While generally considered stable, some users have reported experiencing occasional performance issues with Sepasoft, particularly when dealing with large datasets or complex automation tasks. These issues can manifest as slow response times or system lag, impacting operational efficiency.
Show more

SAP MES, a software solution designed to optimize manufacturing operations, has received mixed reviews from users over the past year. While many appreciate its comprehensive functionality, particularly in areas like production data tracking, inventory management, and report generation, some find its complexity and integration challenges to be significant drawbacks. Users have highlighted the software's ability to meticulously track production data as a major strength. This feature enables businesses to monitor key performance indicators (KPIs) such as production output, cycle times, and defect rates, facilitating data-driven decision-making and process improvement. Additionally, SAP MES's robust inventory management capabilities allow for real-time visibility into stock levels, reducing the risk of stockouts and overstocking. The software's reporting tools further enhance its value by providing customizable reports that offer insights into various aspects of manufacturing operations. However, the complexity of SAP MES has been a recurring concern among users. Its extensive features and functionalities can lead to a steep learning curve, requiring significant time and resources for training and implementation. Furthermore, integrating SAP MES with existing systems, such as enterprise resource planning (ERP) or supply chain management (SCM) software, can pose challenges due to compatibility issues and the need for specialized expertise. In conclusion, SAP MES is well-suited for large enterprises with complex manufacturing processes and the resources to invest in training and integration. Its comprehensive features and data-driven insights can significantly enhance operational efficiency and decision-making. However, businesses seeking a more user-friendly or easily integrated solution may want to explore alternative options that better align with their specific needs and constraints.

Show more

User reviews from the past year suggest that Sepasoft is a strong contender in the manufacturing execution system (MES) market, but it's not without its caveats. Users praise Sepasoft for its robust data acquisition and contextualization capabilities, enabling real-time production monitoring and identification of improvement opportunities. For example, one manufacturer highlighted Sepasoft's ability to track machine output in real-time, allowing them to quickly identify and address production bottlenecks. This granular level of insight is often cited as a key differentiator compared to competitors like Rockwell Automation's FactoryTalk ProductionCentre, which some users find less intuitive and flexible. However, Sepasoft's strength in customization can also be a double-edged sword. Some users have reported a steeper learning curve compared to more plug-and-play solutions. Additionally, while Sepasoft offers strong integration capabilities with platforms like Ignition by Inductive Automation, some users have noted challenges with integrating Sepasoft with legacy systems. Overall, Sepasoft appears best suited for manufacturers who require a highly customizable and scalable MES solution and are willing to invest the time and resources for implementation and training. Smaller manufacturers with simpler needs might find more streamlined solutions a better fit.

Show more

Screenshots

Top Alternatives in MES Software


AVEVA MES

Critical Manufacturing

DELMIAworks

Epicor Advanced MES

FactoryFour

FactoryTalk

iBASEt

Infor MES

Oracle MES

Proficy MES

Sepasoft

Siemens MES

Syncade

Tulip.co

Related Categories

Head-to-Head Comparison

WE DISTILL IT INTO REAL REQUIREMENTS, COMPARISON REPORTS, PRICE GUIDES and more...

Compare products
Comparison Report
Just drag this link to the bookmark bar.
?
Table settings