Last Reviewed: November 22nd, 2024

Best MES Software Of 2024

What is MES Software?

MES software, or Manufacturing Execution Systems, act as the central nervous system of a production line. They track and manage the entire process of transforming raw materials into finished goods, from scheduling and resource allocation to quality control and data collection. This real-time visibility helps manufacturers solve problems like inefficiencies, production delays, and quality inconsistencies. MES offers a range of benefits, including improved production efficiency, reduced costs, enhanced product quality, and increased regulatory compliance. Key functionalities involve production scheduling, performance monitoring, inventory management, and quality control. Emerging features leverage AI and machine learning for predictive maintenance and process optimization. MES is most valuable for discrete manufacturers, particularly in industries like automotive, electronics, and pharmaceuticals, where complex processes and traceability are critical. However, its implementation requires careful planning and can be costly. Overall, MES software empowers manufacturers to optimize their production processes, leading to increased profitability and competitiveness. It's a powerful tool, but its success hinges on careful implementation and alignment with specific industry needs.

What Are The Key Benefits of MES Software?

  • Increased efficiency
  • Reduced production costs
  • Improved product quality
  • Enhanced traceability
  • Better resource allocation
  • Reduced downtime
  • Improved regulatory compliance
  • Data-driven decision making
  • Predictive maintenance (emerging)
Read more
View Ratings by
SelectHub Award Winners - Array

Our Research Analysts evaluated 48 solutions and determined the following solutions are the best MES Software overall:

Overall

Tulip.co  Award
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked Tulip.co

Tulip.co, a front-line operations platform, has attracted considerable attention for its no-code approach to app building and its ability to integrate with shop floor machines and existing systems. Users appreciate the platform's flexibility, which allows them to create applications tailored to their specific needs without requiring extensive coding knowledge. This ease of use extends to the interface, which is generally considered intuitive and user-friendly, enabling teams to quickly adapt and implement the system.

However, some users have noted that Tulip.co's extensive customization options can lead to a steeper learning curve compared to simpler solutions. While the platform offers a wide range of features and functionalities, effectively utilizing its full potential may require more time and effort. Additionally, users have mentioned that the platform's pricing structure can be complex, making it challenging to determine the exact cost based on individual requirements.

Despite these considerations, Tulip.co's strengths lie in its ability to bridge the gap between the shop floor and existing enterprise systems, providing real-time visibility and data-driven insights. Its adaptability and integration capabilities make it well-suited for industries with diverse and evolving operational needs, such as manufacturing, life sciences, and consumer goods. For organizations seeking a comprehensive and customizable solution to optimize front-line operations, Tulip.co presents a compelling option.

Pros & Cons

  • Reduced Downtime: Tulip's frontline operations platform helps manufacturers improve machine uptime and OEE by providing real-time visibility into production processes and identifying bottlenecks.
  • Improved Quality: Tulip's platform helps manufacturers improve quality by providing tools for error-proofing, data collection, and analysis. This enables them to identify and address quality issues quickly and efficiently.
  • Increased Productivity: Tulip's platform helps manufacturers increase productivity by providing tools for process optimization, workforce training, and performance management. This enables them to streamline operations and get the most out of their workforce.
  • Limited Functionality: Tulip's strength lies in its no-code app building capabilities, but it may lack the depth of features required for complex MES implementations, such as advanced scheduling, quality management, or real-time data analytics.
  • Integrations: While Tulip offers integrations with various systems, users have reported challenges with seamless data exchange and real-time synchronization, particularly with legacy or industry-specific software.
  • Customization: Tulip's user interface is generally intuitive, but customizing the platform to specific workflows or industry requirements can be limited, potentially requiring workarounds or compromises.
  • Cost: Tulip's pricing structure can be a concern for some organizations, especially when considering the potential need for additional modules or custom development to meet specific MES needs.

Key Features

  • Customizable Database: Organize and store production data in real time in a customizable database. Define custom data models to fit business processes. Integrate tables within the database with other apps to update records automatically. 
  • Integration: Integrate workflows with calendar and communication apps like Slack, Google Calendar and more to facilitate automation. 
  • Reporting: Choose various visualizations to create custom reports. View defect rates, machine metrics, progress against production targets in real time. Print out, display and share reports with teams for better communication and collaboration. 
  • Computer Vision: Leverage computer vision capabilities to guide, measure and improve operations. Print and affix specialized item stickers to detect materials’ arrival or departure. Guide operators with virtual buttons to move through work instructions via computer-vision enabled apps. 
  • Work Instructions: Guide teams with easy-to-follow instructions through a customizable work instructions app to mitigate human errors. Provides error-proof kitting, streamlines prep-to-ship activities and more to improve quality and prevent rework. 
  • Quality Maintenance: Perform root-cause analysis to identify and solve defects, reduce human errors and minimize scrap and rework costs. Create Pareto charts to analyze and prioritize issue resolution. Measure and track the first-pass yield throughout business operations. 
  • Training: Administer and track operator skill levels with interactive feedback. Monitor training completion, generate certifications, standardize new employee training, track skills gap and provide targeted training. Monitor training programs with a robust analytics guide. 
  • Audits: Keeps users updated about audits with standardized checklist apps. Assign and track tasks to gain visibility into individual responsibilities. Collect audit results and monitor performances over time. Complete simple tasks, update status, add images, manage open actions and view results via mobile process audit apps. 
  • Dashboards: Track KPIs in real time, monitor production status, cycle time and more with production visibility applications and dashboards. Calculate cycle-time and first-pass yield data to optimize production and balance work across stations to minimize downtime. 
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked Oracle MES

While Oracle MES receives praise for its robust features, real user reviews reveal both its strengths and weaknesses. On the positive side, users applaud its improved visibility and real-time data insights, allowing them to identify and resolve issues rapidly (e.g., "We can now see exactly where bottlenecks are occurring and take corrective action immediately"). This has resulted in increased efficiency and productivity, with one user stating, "We've seen a 10% reduction in waste and a 15% increase in output since implementing Oracle MES." Additionally, users appreciate its comprehensive quality control tools, ensuring compliance with regulations and enhancing product quality. A user in the pharmaceutical industry commented, "Oracle MES helps us maintain the highest quality standards, which is essential in our field." However, user reviews also highlight some drawbacks, particularly its high cost. Small and medium-sized businesses find it expensive to implement and maintain, leading one user to lament, "The cost was a major barrier for us, and we had to carefully justify the investment." Another significant concern is its complexity, with users reporting a steep learning curve and requiring extensive training. One user remarked, "The system is powerful, but it's not user-friendly. It took us months to get everyone comfortable with it." Despite these drawbacks, users acknowledge that Oracle MES offers several differentiating factors compared to its competitors. Its integration with other Oracle products is a major advantage for users with existing Oracle investments, providing a seamless experience and centralized data management. Additionally, its open architecture and APIs allow for a high degree of customization, which is important for companies with unique needs. As one user noted, "We were able to customize Oracle MES to fit our specific workflows, which wouldn't have been possible with other systems." Ultimately, user reviews paint a mixed picture of Oracle MES. While its strengths, such as improved visibility, enhanced efficiency, and comprehensive quality control, are undeniable, its high cost and complexity can be significant hurdles for some users. However, its differentiating factors, like integration with other Oracle products and a high degree of customization, make it a compelling choice for companies with specific needs and existing Oracle infrastructure.

Pros & Cons

  • Improved Visibility: Gain real-time insights into your manufacturing process, allowing for faster identification and resolution of issues.
  • Enhanced Efficiency: Optimize production processes, reduce waste, and improve overall efficiency for increased output.
  • Increased Quality: Ensure product quality and comply with regulatory requirements through comprehensive tools and features.
  • Reduced Costs: Improve efficiency, reduce waste, and minimize downtime, leading to significant cost reductions.
  • Improved Decision Making: Gain data-driven insights to make informed decisions about your manufacturing operations, driving better outcomes.
  • High Cost: Implementation and maintenance costs can be high, especially for small and medium-sized businesses.
  • Complexity: The system can be complex to learn and use, requiring significant training for users.
  • Limited Customization: Flexibility may be lacking for companies with unique needs, as customization options are limited.
  • Integration Challenges: Integrating Oracle MES with other systems can be complex and time-consuming.
  • Vendor Lock-in: Switching to another system after choosing Oracle MES can be difficult and expensive.

Key Features

  • Supervisor Workstation: Set content for job operations containing instructions and information on resources. Prioritize task completion, view comprehensive job data, record hours worked and more using the dispatch list. 
  • Job Traveler: Print and view instructions and details of a job. Move and modify tasks as work progresses. 
  • ERES: Sign off on job transactions with electronic records and signatures capabilities. 
  • Progress Insights: Track live shop statuses and errors requiring corrective action. Get live insights into activity on the floor from one window of information 
  • Dashboards: Review job progress with graphical and outlined problem reports. Track production plans, labor performance, first-pass yields and work order statuses with built-in metrics for process analysis. 
  • Integrations: Combine functions with automated systems like DCS, SCADA or PLC for accurate, real-time data collection. 
  • Parameter Flexibility: Customise up to 36 different parameters at site, responsibility, organization and department levels. 
SAP MES  Award
Start Price
$124,512
Annually
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked SAP MES

SAP MES, a software solution designed to optimize manufacturing operations, has received mixed reviews from users over the past year. While many appreciate its comprehensive functionality, particularly in areas like production data tracking, inventory management, and report generation, some find its complexity and integration challenges to be significant drawbacks.

Users have highlighted the software's ability to meticulously track production data as a major strength. This feature enables businesses to monitor key performance indicators (KPIs) such as production output, cycle times, and defect rates, facilitating data-driven decision-making and process improvement. Additionally, SAP MES's robust inventory management capabilities allow for real-time visibility into stock levels, reducing the risk of stockouts and overstocking. The software's reporting tools further enhance its value by providing customizable reports that offer insights into various aspects of manufacturing operations.

However, the complexity of SAP MES has been a recurring concern among users. Its extensive features and functionalities can lead to a steep learning curve, requiring significant time and resources for training and implementation. Furthermore, integrating SAP MES with existing systems, such as enterprise resource planning (ERP) or supply chain management (SCM) software, can pose challenges due to compatibility issues and the need for specialized expertise.

In conclusion, SAP MES is well-suited for large enterprises with complex manufacturing processes and the resources to invest in training and integration. Its comprehensive features and data-driven insights can significantly enhance operational efficiency and decision-making. However, businesses seeking a more user-friendly or easily integrated solution may want to explore alternative options that better align with their specific needs and constraints.

Pros & Cons

  • Reduced Downtime: Real-time production monitoring allows for immediate detection and resolution of issues, minimizing downtime and keeping operations running smoothly.
  • Improved Quality: SAP MES enforces quality standards and specifications, leading to fewer defects and higher-quality products. The system's ability to track and trace materials and products throughout the production process helps to identify and address quality problems quickly.
  • Enhanced Visibility: Gaining real-time insights into production performance empowers better decision-making. Comprehensive data on production processes, inventory levels, and equipment performance enables informed choices that optimize operations.
  • Increased Efficiency: Automating tasks and streamlining workflows leads to increased efficiency and productivity. By eliminating manual data entry and automating routine tasks, SAP MES frees up employees to focus on more value-added activities.
  • Customization Challenges: Adapting SAP MES to specific production processes can be complex and time-consuming due to its rigid structure. This often necessitates significant development efforts, leading to increased implementation time and costs.
  • Integration Complexity: Integrating SAP MES with existing IT infrastructure, especially non-SAP systems, can pose challenges and require additional middleware or custom integration solutions. This can impact project timelines and budgets.
  • User Interface: The user interface of SAP MES is often perceived as complex and not intuitive, particularly for shop floor operators. This can lead to a steeper learning curve and potential resistance to adoption.
  • Total Cost of Ownership: Implementing and maintaining SAP MES can be expensive, especially for large-scale deployments. Factors such as licensing fees, infrastructure costs, and ongoing support contribute to the overall cost.

Key Features

  • Role-Based Interfaces: Provides role-based touch screen interfaces to support manufacturing workflows and manage the production of orders, lots or unique serialized items. 
  • Execute Trigger: Execute a predetermined non-conformance trigger if there are any deviations from production specifications. 
  • Performance Data: Analyze manufacturing performance data to gain visibility and insights into processes to increase efficiency and save costs. 
  • Centralized Operations: Control and manage manufacturing and shop floor operations using a centralized solution. 
  • Defect Tracking: Enforce stringent process rules, provide relevant instructions and track defects to ensure error-free manufacturing. 
Start Price
$5,800
Monthly
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked Proficy MES

Navigating the landscape of Manufacturing Execution Systems (MES) can be daunting, but user reviews offer valuable insights. Let's delve into the feedback surrounding Proficy MES, a solution by GE Digital, to understand where it shines and where it might fall short.

Proficy MES has earned praise for its robust capabilities in tracking and managing production data, setting it apart from competitors. Users appreciate the ability to centralize production data, enabling them to easily identify trends and implement improvements. The software's strength lies in providing insights into production processes that might otherwise remain hidden, empowering businesses to optimize operations. For instance, users have highlighted how Proficy MES allows them to pinpoint production gaps, reduce inventory, and gain a deeper understanding of critical processes and throughput.

However, some users have found Proficy MES to be complex, particularly during the initial learning phase and when integrating with other systems. This complexity could pose challenges for businesses with limited IT resources or those seeking a plug-and-play solution. Therefore, Proficy MES appears best suited for larger enterprises with dedicated IT teams and a willingness to invest time in implementation and training. The software's comprehensive data tracking and analysis features can provide significant value to such organizations, enabling them to optimize production processes and achieve operational excellence.

Pros & Cons

  • Flexibility and Scalability: Proficy MES adapts to various industries and scales with business growth, accommodating changing needs and complexities.
  • Data-Driven Insights: Real-time data collection and analysis provide actionable insights for informed decision-making and process optimization.
  • Improved Efficiency: Automation of tasks and workflows streamlines operations, reducing manual effort and errors.
  • Enhanced Quality Control: Proficy MES helps maintain consistent quality standards through real-time monitoring and traceability.
  • Regulatory Compliance: The system supports adherence to industry regulations and quality standards, simplifying compliance processes.
  • Steep Learning Curve: The software's complexity can make it challenging for new users to learn and navigate effectively, requiring significant time investment and training resources.
  • Customization Challenges: Adapting Proficy MES to specific workflows and industry requirements often demands extensive configuration and customization efforts, potentially involving specialized coding or scripting.
  • Integration Complexity: Integrating Proficy MES with existing enterprise systems, such as ERP or PLM software, can be intricate and time-consuming, requiring careful planning and execution to ensure seamless data exchange and interoperability.
  • Resource-Intensive: Implementing and maintaining Proficy MES can demand significant IT infrastructure and resources, including servers, databases, and skilled personnel to manage the system effectively.
  • Cost Considerations: The licensing, implementation, and ongoing support costs associated with Proficy MES can be substantial, especially for larger organizations or those with complex manufacturing environments.

Key Features

  • Batch Analysis: Use recipe analysis to formulate BOM, procedures and equipment. Combine existing and new batch execution systems. Increase quality with digital records and reports of scheduled and completed recipes. 
  • Production Tracking: Track items through the production process in real time to optimize manufacturing performance. Make faster decisions with product routing and order execution management. Minimize work-in-progress inventory. 
  • Dynamic Scheduling: Execute and create interactive production orders based on resources and equipment usage with a graphical plant view. Utilize live data to reschedule based on changes. 
  • Efficiency Management: Improve operations with automatic and manual tracking of overall equipment effectiveness. Minimize scheduled and unscheduled downtime and use root cause analysis to quicken decision making. 
  • Digital Compatibility: Access and analyze centralized information digitally on any web-based device. Configure and customize screens and dashboards for visualization. 
  • Hybrid Data Management: Collect, store, contextualize and analyze historical data. Improve performance with 24/7 data availability and organization-wide data access. 
  • Advanced Analytics: Solve problems, predict performance and improve operations with AI and machine learning. Mine insights from historical data and use analytic templates that don’t require programming to improve time to value. 
Infor MES  Award
Start Price
$50,000
Monthly
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked Infor MES

Stepping into the bustling world of manufacturing software, Infor MES emerges as a prominent contender, capturing the attention of industry experts and users alike. Infor MES has carved its niche in the market by offering a comprehensive suite of tools designed to streamline manufacturing operations, enhance efficiency, and ensure compliance with stringent industry regulations.

Users consistently highlight the software's user-friendly interface and intuitive design as key strengths, making it accessible to both seasoned professionals and those new to manufacturing execution systems. The platform's scalability allows it to adapt to the evolving needs of businesses of all sizes, from small workshops to large-scale production facilities. Infor MES distinguishes itself through its robust traceability and serialization capabilities, enabling manufacturers to track products throughout the entire production lifecycle, ensuring quality control and adherence to regulatory requirements. This is particularly crucial for industries with strict compliance standards, such as pharmaceuticals, food and beverage, and medical devices. However, some users have noted that the initial setup and configuration process can be complex, requiring careful planning and potentially additional support.

Infor MES is best suited for businesses seeking to optimize their manufacturing processes, improve product quality, and maintain compliance. Its comprehensive features, scalability, and user-friendly interface make it a valuable asset for manufacturers across various industries. While the initial setup may require some effort, the long-term benefits in terms of efficiency, traceability, and regulatory compliance make Infor MES a worthwhile investment. It's important to note that the software landscape is constantly evolving, so it's recommended to check for the latest updates and reviews to make informed decisions.

Pros & Cons

  • Comprehensive Functionality: Infor MES provides a wide range of features that cover various aspects of manufacturing operations, including production scheduling, quality management, inventory control, and more. This comprehensive functionality allows businesses to manage their entire production process from a single platform.
  • Industry-Specific Solutions: Infor MES offers industry-specific solutions tailored to the unique needs of different manufacturing sectors. These solutions provide pre-configured workflows, data models, and best practices that align with industry standards and regulations.
  • Scalability and Flexibility: Infor MES is designed to scale with the growing needs of businesses. It can be easily customized and configured to meet specific requirements, allowing businesses to adapt to changing market conditions and production demands.
  • Integration Capabilities: Infor MES integrates seamlessly with other enterprise systems, such as ERP, PLM, and SCM. This integration enables businesses to streamline data flow and improve collaboration across different departments.
  • User-Friendly Interface: Infor MES features a user-friendly interface that is easy to navigate and use. The intuitive design allows users to quickly access the information they need and perform tasks efficiently.
  • Customization Challenges: Infor MES may require significant customization to align with specific workflows and processes, potentially leading to increased implementation time and costs.
  • Integration Complexity: Integrating Infor MES with existing enterprise systems, such as ERP or PLM, can be complex and may require additional middleware or custom development efforts.
  • User Interface: Some users find the user interface of Infor MES to be less intuitive or user-friendly compared to other MES solutions, potentially impacting user adoption and productivity.
  • Reporting and Analytics: Generating reports and extracting meaningful insights from data within Infor MES may require additional configuration or customization, potentially limiting real-time visibility and data-driven decision-making.

Key Features

  • Data Analysis: Access hundreds of integrated tab and chart reports. Share reports via email or download for seamless communication. 
  • Traceability: Utilize a built-in data historian to record process data and alarms. Distribute reports and tracing information between departments for cohesion. Establish benchmarks and improve manufacturing flows. 
  • Production Management: Plan, schedule and track production orders. Monitor production quantities at the end of production or automatically to calculate efficiency and current cycle times. 
  • Quality Management: Measure process variation and impact using SPC analysis and quality management. Send live alerts, enact quality control standards and respond to issues. 
  • Inventory Management: Monitor inventory ranging from raw materials to finished products. Manage deliveries and get live inventory updates. 
  • CMMS: Create, plan and optimize the maintenance of assets to decrease downtime. 
  • ERP Integration: Adapts to a user’s plant environment and is compatible with most major ERP systems. 
  • Remote Accessibility: Access features from any web-capable device and browser, including barcode scanners. 
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked Epicor Advanced MES

Let's dive into the world of manufacturing software and explore what users have to say about Epicor Advanced MES.

Epicor Advanced MES has received positive feedback for its ability to enhance efficiency and productivity in manufacturing operations. Users appreciate its user-friendly interface, flexibility to adapt to different needs, and scalability to accommodate growth. The software's comprehensive features, including production planning, scheduling, inventory management, quality control, and traceability, have been highlighted as key strengths. One user noted that Epicor Advanced MES has significantly improved their operational efficiency and cost reduction, making it a valuable asset for their business. Another user praised the software's power and versatility, emphasizing its positive impact on various aspects of their manufacturing processes. The automation of data collection and real-time insights provided by Epicor Advanced MES have been particularly well-received, as they eliminate manual tasks and enable proactive decision-making.

Epicor Advanced MES appears to be a suitable choice for manufacturers of all sizes due to its scalability and comprehensive features. Its ability to streamline operations, improve productivity, and reduce costs makes it a valuable tool for businesses seeking to optimize their manufacturing processes.

Pros & Cons

  • Reduced Downtime: Real-time equipment monitoring helps identify and address potential issues before they cause downtime, leading to increased productivity and efficiency.
  • Improved Quality Control: The system's ability to track and trace materials and products throughout the production process helps ensure quality standards are met and reduces the risk of defects or recalls.
  • Enhanced Visibility: Comprehensive data collection and reporting provide real-time insights into production performance, enabling data-driven decision-making and process optimization.
  • Increased Efficiency: Automation of manual tasks and streamlined workflows lead to reduced labor costs and improved operational efficiency.
  • Customization Challenges: The system's complexity can make tailoring it to specific workflows or unique production processes a significant undertaking.
  • Integration Hurdles: Connecting Epicor Advanced MES with existing enterprise systems or shop floor machinery can pose integration challenges, potentially requiring specialized expertise or custom development efforts.
  • User Interface Complexity: The user interface, while feature-rich, can feel overwhelming for new users due to its extensive functionalities and options, potentially leading to a steeper learning curve.
  • Resource Requirements: Implementing and maintaining Epicor Advanced MES effectively often necessitates dedicated IT resources and ongoing support, which can be a consideration for organizations with limited IT staff or budgets.

Key Features

  • Automated Data Collection: Utilize automated production and process data collected directly from the machines for analysis, reporting and planning. Eliminate manual data collection and drive continuous performance improvement with real-time data. 
  • Energy Optimization: Analyze and monitor energy consumption with the help of load patterns, production needs and live data accessed from browser-based scorecards. 
  • Automatic Alerts: Quicken resolution and response time with automated communication designed for the user’s plant environment. Establish automated alerts and notifications for machine downtime, cycles and abnormalities. 
  • Quality Control: Track cycles and machines 24/7 and automatically reject or accept products. Troubleshoot with SPC and SQC. 
  • Process Monitoring: Optimize resources with real-time insights into process parameters. Improve cost structures, manage machine time and compare cycle times. 
  • Maintenance Management: Use preventive maintenance planning to eliminate scheduled maintenance or unexpected repairs. Track MRO activity and set automated alerts for preventative maintenance. 
  • Real-time Planning: Change production schedules to meet new requirements instantly with visual drag-and-drop scheduling for machines and tools. View updated schedules and automatically adjust for performance. 
  • International Accessibility: Access the platform in 10 different languages via any internet-enabled mobile device or tablet. 
Start Price
$25,000
Annually
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked DELMIAworks

DELMIAworks (formerly IQMS) is a manufacturing ERP that offers robust features —such as accounting, document control, CRM, serial number tracking, payroll, accounting, quote management and more — that users find helpful and necessary in streamlining operations. Its performance is highly intuitive and it adapts to various industries to swiftly fulfill assignments. Some users find that upgrading the software can be stressful because it changes original system settings. The application also has a few bugs that affect its speed. Nevertheless, users find it's a reliable tool with an easy interface that increases production.

Pros & Cons

  • Interface: Approximately 63% of users said this program is easy to use, noting the interface to be user friendly.
  • Overall Performance: Of the users who discussed this solution's performance, 55% said it fits industry needs and integrates throughout various departments within a company.
  • Functionality: Precisely 60% of users say the platform allows them to easily navigate between modules and offers real-time production monitoring.
  • System Performance: Roughly 44% of users said updating this software wipes out previous system settings and has a lot of bugs.

Key Features

  • Supply Chain Management: Monitor and optimize production operations with demand planning, order management and inventory management to improve productivity. The forecasting tool uses inputted goals and real-time purchase events to develop an optimal schedule that meets customer demand and business objectives. 
  • Customer Relationship Management: Develop beneficial customer and supplier relationships in one system where clients, partners and vendors can interact about numerous details. Review sales, purchases, support and shipping history to better tailor external interactions and track sales and marketing campaign opportunities. 
  • Estimating and Quoting: Evaluate labor, material, overhead and commission costs to aid in sales quote creations. The RFQ log lets employees manage quotes online. Send quotes to patrons via email, fax, printer or web.
  • Finance and Accounting: Review how and where money is spent at all times. It uses business intelligence to identify non-fruitful workflows and processes. It also offers customizable reports. 
  • Sales Order Management: Convert internal and external quotes into sales orders. The available-to-promise (ATP) and capable-to-promise (CTP) modules examine open orders and inventory when creating work orders, so the required parts are the only ones produced. 
  • Capacity Planning: Leverage MRP, labor capacity planning, auxiliary equipment planning, rough-cut capacity planning and more in one place. Check auxiliary equipment and machine availability to better know what's in use. 
  • Planning and Scheduling: Employ integrated, real-time data from the supply chain and other business facets to develop optimal schedules that effectively meet customer demand. The “what if” capability determines raw material amounts, required time and purchased parts necessary to complete all required orders. 
Siemens MES  Award
Start Price
$88,000
Monthly
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked Siemens MES

Siemens MES is a manufacturing execution system (MES) software that helps manufacturers optimize their production processes. Users appreciate its ability to provide a comprehensive view of production data, enabling informed decision-making and improved efficiency. The software's integration capabilities with other systems, such as enterprise resource planning (ERP) and product lifecycle management (PLM), are also highlighted as a significant advantage. This integration allows for seamless data flow and collaboration across different departments, streamlining operations and reducing errors. Additionally, Siemens MES is praised for its scalability, making it suitable for both small and large manufacturing enterprises. However, some users note the software's cost as a potential drawback, especially for smaller businesses with limited budgets. Implementation complexity can also be a challenge, requiring careful planning and potentially additional resources.

Compared to other MES solutions, Siemens MES stands out with its strong focus on quality management and compliance. The software offers features such as closed-loop quality control and digital twin capabilities, ensuring adherence to industry standards and regulations. This is particularly important for manufacturers in highly regulated industries, such as medical devices and pharmaceuticals. Additionally, Siemens MES provides robust traceability and genealogy functionalities, enabling manufacturers to track the history of each product and its components. This is crucial for identifying and resolving quality issues, as well as meeting regulatory requirements.

Siemens MES is best suited for manufacturers seeking a comprehensive and scalable MES solution with a strong emphasis on quality management and compliance. Its integration capabilities and advanced features make it an ideal choice for complex manufacturing environments, particularly in industries with stringent regulatory requirements. However, businesses should carefully consider the cost and implementation complexity before making a decision.

Pros & Cons

  • Comprehensive Functionality: Siemens MES offers a wide range of features that cover various aspects of manufacturing operations, including production scheduling, quality management, and performance analysis. This comprehensive functionality allows users to manage and optimize their entire production process within a single system.
  • Scalability and Flexibility: The system is highly scalable and can be adapted to meet the specific needs of different manufacturing environments. Whether it's a small workshop or a large-scale production facility, Siemens MES can be configured to support the unique requirements of the operation.
  • Integration Capabilities: Siemens MES seamlessly integrates with other enterprise systems, such as ERP and PLM, enabling a smooth flow of data across the organization. This integration eliminates data silos and provides a holistic view of manufacturing operations.
  • Industry Expertise: Siemens has extensive experience in the manufacturing industry, and their MES solution reflects this expertise. The system is designed to address the specific challenges and requirements of various manufacturing sectors, providing users with industry-specific best practices and solutions.
  • Complexity: The system can be overly complex, especially for smaller businesses or those with simpler manufacturing processes. This complexity can lead to a steep learning curve and ongoing challenges with configuration and maintenance.
  • Cost: Siemens MES solutions can be expensive to implement and maintain, particularly for organizations with limited budgets. The costs associated with software licenses, hardware, implementation services, and ongoing support can be significant.
  • Customization Challenges: While Siemens MES offers customization options, tailoring the system to specific needs can be time-consuming and require specialized expertise. This can lead to delays in implementation and increased costs.
  • Integration Issues: Integrating Siemens MES with existing enterprise systems, such as ERP or PLM software, can be complex and require additional effort. Compatibility issues and data synchronization challenges can arise during integration.

Key Features

  • Data Collection: Access real-time production, equipment and materials data. Track process and operation updates. 
  • Paperless Manufacturing: Create and enforce electronic work instructions. Digitize and record workflows. 
  • Production Tracking: Monitor job status information and work set-up, including assigned personnel, production conditions and exceptions. Record production data for complete traceability of components. 
  • Labor Management: Manage and allocate workloads between operators based on skillset. Log time and works-in-progress for task optimization. 
  • Maintenance Management: Create pre-set limits to ensure maintenance requirements are met. Optimize asset performance with activity history and analysis. 
  • Performance Analysis: Optimize performance with SPC and SQC analysis. Monitor resource usage and schedule adherence. 
  • Scheduling: Automate scheduling based on production rules and task priority sequencing. Accommodate for limited resources, alternative operations, equipment load and shift patterns. 
  • Process Management: Track serial numbers, batch identifiers and defects for decision support and process monitoring. Flag problems and execute rework processes. 
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked iBASEt

Navigating the complex world of Manufacturing Execution Systems (MES) can feel overwhelming, but user reviews offer valuable insights to guide your decision. Let's explore the experiences of iBASEt users over the past year.

iBASEt receives praise for its robust functionality and customizability, enabling it to adapt to diverse manufacturing processes and intricate workflows. Users appreciate its ability to manage complex quality control procedures and ensure compliance with industry regulations, particularly in highly regulated sectors like aerospace and defense. However, some users note that this extensive functionality can lead to a steeper learning curve compared to other MES solutions. The platform's strength lies in its comprehensive suite of features, including production scheduling, inventory management, and quality control, providing a centralized hub for manufacturing operations. While iBASEt may require more upfront investment in terms of implementation and training, its scalability and long-term value make it a compelling choice for large enterprises with intricate manufacturing processes seeking a holistic solution to optimize production efficiency and maintain stringent quality standards.

Pros & Cons

  • Solves Complex Manufacturing Challenges: iBASEt excels at addressing the intricate needs of industries like aerospace and defense, medical devices, nuclear, industrial equipment, electronics, and shipbuilding. Its ability to handle complex manufacturing processes and regulatory requirements makes it a valuable tool for these sectors.
  • Comprehensive Functionality: The platform offers a wide range of features, including production scheduling, quality management, inventory control, and more. This comprehensive functionality allows manufacturers to manage various aspects of their operations within a single system.
  • Compliance and Traceability: iBASEt helps manufacturers meet stringent regulatory requirements by providing robust traceability and audit trail capabilities. This is crucial for industries with strict quality and compliance standards, such as aerospace and medical devices.
  • Scalability and Flexibility: The platform is designed to scale with the needs of growing businesses. It can be customized to fit specific manufacturing processes and workflows, making it a flexible solution for a variety of organizations.
  • Usability Issues: Users report that the interface is clunky and outdated, making navigation and daily tasks cumbersome. The complexity of the system also leads to a steep learning curve, requiring extensive training and ongoing support.
  • Performance Concerns: Some users experience slow loading times and system lags, especially when dealing with large datasets or complex operations. This can hinder productivity and cause frustration among users who rely on the system for real-time information and decision-making.
  • Customization Challenges: While iBASEt offers some degree of customization, users find it difficult and time-consuming to tailor the system to their specific needs. This can limit the system's effectiveness and adaptability to unique manufacturing processes and workflows.
  • Integration Complexities: Integrating iBASEt with other enterprise systems, such as ERP or PLM software, can be a complex and challenging process. This can create data silos and hinder seamless information flow across different departments and functions.

Key Features

  • Enterprise Quality Management: Prioritize quality planning, execution and inspection. Standardize and integrate data collection, reporting and analysis. 
  • Integrations: Aid operational decision making via integrating with CAD, PLM, ERP and other third-party tools. Facilitate third-party integration with implementations in the cloud, on-site or both. 
  • Access Security: Manage dashboards and applications via assigned roles, additional privileges and user logins. Implement additional security measures like IP protection and ITAR controls. 
  • Supplier Management: Manage, define and verify product needs with suppliers using a completely paperless system. 
  • Data Visibility: Get real-time access to unit-history reports for traceability and accountability with dashboards. 
  • Task Deployment: Create detailed task instructions with visual aids for one-step implementation. Assign, approve and change tasks online. 
  • Change Management: Control and implement engineering change orders. Revise plans and incorporate changes into existing orders automatically with no loss of data. 
Start Price
$350
Monthly
Analyst Rating
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Why We Picked AVEVA MES

AVEVA MES has been making waves in the manufacturing sector, but what are users saying about it? Let's dive into the feedback from the past year to get a clearer picture.

Users consistently highlight the software's user-friendly interface and adaptability as major advantages. They appreciate how AVEVA MES provides a comprehensive view of production data, enabling them to pinpoint and address issues promptly, ultimately boosting efficiency. The software's ability to scale and adapt to the specific needs of diverse businesses has also received praise. For instance, a food and beverage company found that AVEVA MES significantly improved their production tracking and management, while an automotive manufacturer valued the software's customizability to their unique processes. This flexibility is crucial in today's dynamic manufacturing environment, where businesses need to respond quickly to changing demands.

However, some users have mentioned that the initial setup and configuration of AVEVA MES can be complex, requiring careful planning and potentially additional support. It's important to note that this feedback often comes from larger organizations with more intricate manufacturing processes. Overall, AVEVA MES appears to be an excellent fit for manufacturers of all sizes seeking to enhance their operational efficiency, product quality, and regulatory compliance. Its adaptability and scalability make it particularly well-suited for industries with evolving production needs, such as food and beverage, pharmaceuticals, and automotive manufacturing. While the initial setup may require some effort, the long-term benefits in terms of streamlined operations and improved decision-making make it a worthwhile investment.

Pros & Cons

  • Reduced Downtime: AVEVA MES helps to minimize downtime by providing real-time insights into production processes, enabling proactive maintenance and quicker response to issues.
  • Improved Quality: The system facilitates adherence to quality standards by offering tools for quality data capture, analysis, and continuous improvement initiatives.
  • Enhanced Visibility: AVEVA MES delivers comprehensive visibility into production operations, empowering data-driven decision-making and optimization efforts.
  • Increased Efficiency: The platform helps to streamline production processes, optimize resource allocation, and reduce waste, leading to enhanced overall efficiency.
  • Steep Learning Curve: AVEVA MES has a complex interface and intricate workflows, making it challenging for new users to learn and adopt effectively. The system's extensive customization options can also contribute to the complexity, requiring significant training and experience to master.
  • Integration Challenges: Integrating AVEVA MES with existing enterprise systems, such as ERP or PLM software, can be a complex and time-consuming process. This can lead to data silos and hinder seamless information flow across the organization.
  • Customization Complexity: While AVEVA MES offers a high degree of customization, this can also be a drawback. Extensive customizations can make the system more difficult to maintain and upgrade, potentially leading to higher support costs and longer implementation timelines.
  • Resource-Intensive: AVEVA MES can be resource-intensive, requiring significant hardware and software infrastructure to run effectively. This can result in higher upfront and ongoing costs for organizations, especially those with limited IT budgets.

Key Features

  • Track and Trace: Utilize real-time inventory tracking and automatic electronic record keeping for complete product history and material traceability. 
  • Production Management: Set and define digital business rules for work orders. Track manual and automated equipment job execution. 
  • ERP Integration: Optimize information flow between shop floor and business operations. Schedule with flexibility and increase visibility into the supply chain. 
  • Quality Control: Automate quality checks and data collection. Align with work order live statuses and respond to changes in the shopfloor for variance reduction. 
  • Productivity Management: Create digitized workflows with a work process and user experience modeling approach. Automate production processes and eliminate paperwork. 
  • Analysis: Access manufacturing historical data and utilize drill-down analyses. 
  • BOM and Recipe Management: Improve consistency and minimize product-related loss by creating and enforcing process and product guidelines. 

COMPARE THE BEST MES Software

Select up to 5 Products from the list below to compare

 
Product
Score
Start Price
Free Trial
Company Size
Deployment
Platform
Logo
76
$1,200
Per Interface, Annually
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
71
$15
Per Employee, Monthly
Yes
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
71
$124,512
Annually
Yes
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
70
$5,800
Monthly
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
70
$50,000
Monthly
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
68
$399
Per Feature, Monthly
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
64
$25,000
Annually
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
63
$88,000
Monthly
Yes
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
62
$1,398
Per User, Annually
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android
59
$350
Monthly
No
Small Medium Large
Cloud On-Premise
Mac Windows Linux Chromebook Android

All MES Software (48 found)

Narrow down your solution options easily





X  Clear Filter

Elevated Signals

by Elevated Signals
Elevated Signals
Elevated Signals offers a comprehensive software solution designed to streamline manufacturing processes, particularly within regulated industries like cannabis production. The platform excels in managing tasks such as inventory tracking, compliance reporting, and quality control, making it an ideal choice for businesses that require meticulous oversight and documentation. Elevated Signals is particularly well-suited for industries that must adhere to stringent regulatory standards, ensuring that all operations are transparent and compliant. One of the standout benefits of Elevated Signals is its ability to integrate seamlessly with existing systems, providing real-time data and analytics that enhance operational efficiency. Users frequently praise its intuitive interface and robust reporting capabilities, which simplify the complexities of manufacturing management. Compared to similar products, Elevated Signals is often highlighted for its user-friendly design and comprehensive feature set, which includes batch tracking, environmental monitoring, and automated compliance documentation. Pricing details for Elevated Signals are not readily available, and it is recommended that users contact SelectHub for a customized pricing quote based on their specific needs. This approach ensures that businesses receive a tailored solution that aligns with their operational requirements and budget constraints.
User Sentiment User satisfaction level icon: excellent
Cost Breakdown
$100 - $500
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Applied SmartFactory

by Applied Materials
Applied SmartFactory
Applied SmartFactory is a sophisticated software solution designed to manage manufacturing execution systems (MES) and optimize production processes. It excels in automating and streamlining tasks such as scheduling, quality control, and data collection, making it particularly suitable for high-tech manufacturing environments. This software is ideal for companies seeking to enhance operational efficiency, reduce downtime, and improve product quality through advanced analytics and real-time monitoring. Key benefits of Applied SmartFactory include increased productivity, enhanced traceability, and improved decision-making capabilities. Popular features encompass comprehensive data integration, robust reporting tools, and customizable dashboards that provide actionable insights. Users often praise its intuitive interface and scalability, which allow it to adapt to various production scales and complexities. Compared to similar products, Applied SmartFactory is noted for its reliability and depth of functionality. Pricing details are typically customized based on specific business needs, so it is advisable to contact SelectHub for a tailored quote. This ensures that potential users receive accurate pricing information aligned with their unique requirements.
User Sentiment User satisfaction level icon: great
Cost Breakdown
$100 - $500
Company Size
Small Medium Large
Deployment
Cloud On-Premise
Platform
Mac Windows Linux Chromebook Android

Buyer's Guide

MES Software Is All About Tracking and Optimizing the Production of Goods

MES BG Header

Optimizing production without data insights is like building a Lego set without the instruction booklet. MES software gives you the tools to “Moneyball” your manufacturing processes by tracking production progress and making data-backed decisions.

In this buyer’s guide, we’ll dive deeply into all things MES. We’ll chalk out benefits, features, deployment, implementation goals, trends and top products to give you an edge in the software selection game.

Executive Summary

  • MES solutions collect valuable information on production lines to make data-driven decisions, manage equipment and workforce on the shop floor to maximize production and track production progress in real time.
  • Its core functions include data collection and acquisition, scheduling, process management, staff and resource management, machine monitoring, performance analysis and document management.
  • Check with vendors about domain expertise, deployment, integrations and scalability before purchasing a solution.

What Is MES Software?

MES software is a production-oriented platform designed to optimize production by managing, monitoring and synchronizing processes. It leverages digital work instructions, product routing and connections to production machinery to build traceable product records. Users can access critical information about production activities on the factory floor across various departments in the organization.

It monitors and controls manufacturing operations and information flow across the shop floor. Real-time operation allows users to control multiple elements of the production process, including inputs, personnel, machines and more. Supervisors and managers can gauge current operating conditions on the shop floor and optimize them to boost production output.

Deployment Methods

Cloud deployment is the new cool kid on the block. Industry leaders predict the cloud is the future of MES. However, it’s currently far from the norm. Ultimately, the type of deployment you choose depends on your company size, infrastructure, type of product and budget. Here’s a brief overview of the three types available: cloud-based, on-premise and hybrid.

Cloud-Based

Using a vendor-hosted cloud platform is a great way to minimize support and tech costs, access shop floor data remotely, and reduce your initial investment. It is a great option for smaller and mid-size companies with a straightforward product and a tighter budget. However, you may find the customization a touch basic, and you will need to rely on vendor support for fixes and updates.

On-Premise

More locations mean more reasons to get an on-premise solution to meet your needs. This deployment method is for you if you already have a tech team, the infrastructure to house your system and the budget. On-site deployment allows you to custom-build the platform with features, integrations and add-ons, manage security and grow as you go. On the downside, it requires a massive investment, and any bugs or malfunctions will need in-house attention.

Hybrid

You get the best of both worlds with a hybrid MES system. Manage operations on-premise and handle analytics on the cloud. It allows users to view data remotely, avoid security risks and reduce system maintenance costs.

Primary Benefits

Convincing anyone to shell out thousands of dollars for new software is a tough job. But we’ll take a crack at it. Here are the benefits MES can bring to your business.

MES Software Primary Benefits

Achieve Operational Excellence

You’ve got 99 problems, but making data-backed decisions won’t be one. Access real-time production data and track current processes and associated bottlenecks to optimize throughput and improve asset efficiency.

Improve Supply Chain Efficiency

Identify deviations in performance targets to gauge root causes of operational inefficiencies. Use data insights to take corrective actions to improve supply chain efficiency.

Decrease Downtime

According to Forbes, 82% of companies experienced unplanned downtime incidents in the last three years. Track raw materials and parts inventory to create realistic production schedules that balance resources. Minimize time spent reconfiguring schedules and eliminate machine downtime while parts are in transit.

Optimize Inventory

Storing surplus inventory is never a good idea, as the shelf-life of raw materials tends to deteriorate over time. Update records with real-time inventory information to keep stakeholders aware of availability. Eliminate costly and time-consuming warehousing and monitoring of unnecessary inventory.

Minimize Errors

Paper records, manual entry and slow response times can lead to mistakes. Use paperless records to eliminate human errors and provide a centralized database for information.

Enhance Traceability

Accidents happen. In manufacturing, you need to know when, why and how. Using manufacturing data, monitor the entire production process and group batches or final products. Demonstrate regulatory compliance with full process traceability and production records.

MES software Report

Expert recommendations and analysis on the top MES software

Get free access now

Implementation Goals

Goal 1

Improve Quality Control

Monitor machine and process data, use digital work instructions and conduct real-time quality control checks to improve process and product quality and document product exceptions.

Goal 2

Implement Paperless Manufacturing

Use digital work instructions, electronic order dispatches and electronic records to eliminate paper waste, human errors and multiple databases.

Goal 3

Optimize Manufacturing Processes

Sync and track shop floor activities across departments and plants and connect them to optimize performance. Pinpoint and resolve issues using real-time feedback to improve processes.

MES software Report

Expert recommendations and analysis on the top MES software

Get free access now

Basic Features & Functionality

Process Execution Management

Define process plans with details like execution sequence rules, work instructions, resources and data collection requirements. Guide technicians through process execution using instructions, including setting up tools and position parts, running machines and performing verifications.

Track order completion using resources, bill of materials, operation area and other criteria to gain granular visibility into the production process. Use insights to plan inventory, schedule production and inform customers about tentative delivery dates.

Data Collection

MES is the name, and making data-driven decisions is the game. Capture production data related to personnel, machines, material consumption and quality enabling stakeholders to access real-time info through dashboards and reports.

Monitor and track machine status through interfaces, industrial protocols or sensors to measure KPIs such as overall equipment effectiveness and machine uptime to identify bottlenecks and points of failure in production processes.

Labor Management

Track production personnel clock-in and clock-out data and absence times to schedule labor efficiently. Implement an incentives-based system using production data, absence time and work order time to calculate performance levels. Enable role-based access to ensure authorized personnel can use specific machinery, tools and work orders on the shop floor.

Quality Management

Quality is king in manufacturing. Capture and process data throughout the production life cycles using the Control Batch Record. Track and record deviations from setpoint values to determine if it is within tolerance limits and trigger an alert to inform stakeholders.

Resource Management

Manage production resources like tools, machines and materials to ensure optimum resource utilization.

Control operating resources, determine available tools, and evaluate their condition for preventive maintenance to reduce downtime.

Product and Part Tracking

Leverage barcode scanners to track products moving from one work center to another. Track material expiration dates to prevent personnel from using expired materials and maintain product quality.

Monitor parts as they move through shop floor storage areas until they are installed or used in production operations.

Mobile Capabilities

Accessibility is changing the way manufacturing systems operate. Capture electronic signatures, verify users, log in using fingerprint sensors, and upload pictures and files into records.

Reports and Dashboards

Make reporting easy again with this module. Create customizable dashboards with moveable widgets to show on-time and late manufacturing orders in progress, sales, stocks, cash flow and purchases. Configure grouping fields, define and select fields to customize templates and export reports in PDF or Excel formats.

MES software Report

Expert recommendations and analysis on the top MES software

Get free access now

Advanced Features & Functionality

SPC (Statistical Control Analysis)

Want to reduce waste and increase efficiency? Crunch the numbers with SPC. Measure and analyze data, collect test samples and check for rule exceptions to improve processes.

Change Management

All things change, including products and processes. Manage product revisions, update work instructions and process plans and reference changes in the product definition via eBOMs and CAD models.

Downtime Management

Monitor, track and report machine energy usage and downtime to create records, determine causes of downtime and schedule better in the future.

OEE (Overall Equipment Effectiveness) Analysis

There’s nothing like real-time data to help determine actual performance. Analyze OEE using performance data, production count, waste and historical data. Generate reports using custom KPIs to visualize production line performance.

Customer Complaint Management

Customer feedback can be an unexpected source for actionable improvement. Convert claims into inspections to pinpoint why a quality issue arose.

MES software Report

Expert recommendations and analysis on the top MES software

Get free access now

Current & Upcoming Trends

It is a truth universally acknowledged that the wheel of technology keeps spinning and we must embrace changes or risk being left behind. What was current yesterday may be obsolete tomorrow (or even today). Here are some MES trends to keep in mind when shortlisting products.

MES Software Trends

Advanced Reporting and Predictive Analytics

Look for a vendor that provides data management options for advanced reporting and predictive analytics capabilities. Use machine learning algorithms to gain robust insights from massive data sets to identify bottlenecks and take corrective actions to improve production processes.

AI and Automation

Increasing demand for customization and smaller batches mean automated tracking, planning and scheduling of manufacturing operations is a necessity. Currently, some platforms help users respond to issues on the shop floor with AI-powered predictive modeling and recommendations.

Track and Trace

Compliance is everything in most industries. The food and beverage, plastics and pharmaceutical industries need travel and trace capabilities. Look up the genealogy of your product, track products from raw materials to finished goods and automate data collection and reports.

Software Comparison

Manufacturing execution systems aren’t one-size-fits-all. Just like you need specific machinery to create your product, you need the right software to make your production processes sing. Assess the following factors when selecting an MES solution:

Domain Expertise

Does your MES solution address the unique and complex needs of your specific manufacturing areas? Does your vendor have experience in your industry? The nation (and your supervisors) need to know. Cross-check with customers using the solution to discover its ins and outs and look at industry specializations.

Scalability

It’s safe to assume your business will scale over time. You’ll need to account for new suppliers, distribution partners and service providers and a system that can grow as you do. Selecting a vendor who can deliver smart and connected IIoT-enabled devices with customizable interfaces is imperative to boost your scalability across the supply chain, ERP and CRM systems.

Integrations

Your MES system needs information from other solutions to put its best foot forward. Check if the solution offers APIs to build custom integrations with other software. Look for ERP, HRMS, BI and CMMS software integrations to boost performance.

Cost & Pricing Considerations

We’re not going to mince words here. MES software is a ginormous investment. Looking for a solution that offers a low-cost initial investment to deliver an adaptable solution that can upgrade easily and requires minimal maintenance support is ideal but may be unrealistic.

Initial implementation costs may include purchasing a subscription or license, hardware and implementation services from the vendor. On-premise deployment is usually more costly than on the cloud, so it may not be feasible for smaller businesses.

Additionally, you may need to shell out for internal staff training, software maintenance, service fees and support staff costs. Upgrades, add-on features and customizations will also add to the price tag.

MES software Report

Expert recommendations and analysis on the top MES software

Get free access now

Questions To Ask Yourself

Before you get into any conversation with vendors, it’s critical to understand your requirements down to a T. Ask the following questions to clarify your company’s specific needs:

  • What features are vital? What can we do without?
  • Do we need a scalable solution to support growth?
  • What gaps do we need to fill in our operations?
  • What type of analytics and reports do we need?
  • How difficult will the learning process be for our employees?
  • Do we need additional hardware or software?
  • Is compliance something we need to consider?
  • What type of deployment strategy fits with our operations?
  • What kind of internal infrastructure should the new system support?

MES Questions to Ask

 

 

 

Questions To Ask Vendors

Once you’re clear about what you need, you want to be sure the vendor can provide it. Ask the questions below to ensure you’re on the same page:

About the Software

  • How often are updates offered? Do they happen automatically?
  • How does the software handle automation levels, processes and volume changes?
  • What products integrate with your system? Does API access cost extra?
  • What customization level is available? How much does it cost?
  • How much time does it take to deploy?
  • How user-friendly is the interface?

About the Vendor

  • What constitutes a successful deployment?
  • How long does onboarding typically take for your product?
  • What support services do you offer? Do they come with an additional cost?
  • What training, knowledge resources or documentation can you provide to help train new hires?
  • Do you have experience with manufacturing companies in my industry?
  • Do you help with data migration, or will I need to hire a third-party vendor?
  • What is the pricing model? How often does it change?
MES software Report

Expert recommendations and analysis on the top MES software

Get free access now

Next Steps

Buying new software is like signing a quarterback. It’s expensive, and you need to be able to make it work with your system (or resign yourself to shelling out a lot more cash). The right MES software should cater to your dynamic business needs and empower you with data-driven insights to help optimize production.

Tip the odds on lucking out with a new platform by using our free comparison report to see how products stack up against each other and your needs. Happy shopping!

Product Comparisons

About The Contributors

The following expert team members are responsible for creating, reviewing, and fact checking the accuracy of this content.

Technical Content Writer
An Associate Editor at SelectHub, Christina George creates and edits articles spanning project management, CPQ, CRM, marketing automation and home health software. As a Bachelor of Arts graduate with a triple major in Economics, Political Science and Sociology, her aim is to bring an integrated and simplified approach to long-form technical content. Formerly a food writer, copywriter, and social media sleuth, she has a soft spot for a quality pun. When not crafting articles and editing buyer's guides, you can find her attempting to score goals on the football field, binge-watching Curb Your Enthusiasm, or re-reading Pride and Prejudice for the nth time.
Technical Research By Mohit Hariramani
Senior Analyst
Mohit has a degree and Master in Finance from Mumbai, India, his years of professional market research experience started in 2019. His expertise lies in categories such as Enterprise Resource Planning (ERP), Manufacturing, Inventory Management, Manufacturing Execution Systems (MES), Facility Management Software (FMS), POS Systems (Point of Sale) and more. Through his academic and professional background, he honed skills in attention to detail, navigating ambiguity, and analytical prowess, which uniquely equip him to manage and thrive in the dynamic landscape of these diverse categories. He's passionate about leveraging his knowledge and experience to contribute effectively to the assigned technology areas.
Technical Review By Kankana Kalita
Principal Analyst
A seasoned business and research analyst, Kankana Kalita specializes in ERP, CMMS, manufacturing, construction, supply chain, HRMS and CRM. Prior to joining SelectHub, she earned a Bachelor's degree in Computer Science and Engineering, an MBA in Operations and Marketing, and worked in email marketing and logistics.
Edited By Joe Evans
Content Editor
Joe Evans is an Editor and Senior Market Analyst at SelectHub. A seasoned professional wordsmith, he has a bachelor's degree in journalism and electronic media and a decade of professional expertise in crafting top-tier digital content for niche online brands. He leads his small yet formidable team in producing helpful, compelling content in vital categories like HR, payroll, talent management, performance management, marketing automation home health, MES. When not editing and writing, he enjoys sports, quality time with family and dogs, and remains constantly in pursuit of something new and interesting to read or listen to.